MTS Industry Solution Achievement Case Semiconductor Industry

MTS Semiconductor Industry Solution, MTS set out our Main goal in Smart Manufacturing towards Capacity Improvement, Cost Reduction, Capex Avoidance, Down time reduction, Quality & Yield improvements through MTS technology.

Co-work partnership Achievements:

  • 5G FT OEE improvement from 76% to 93%, 1st Pass Yield from 80% to 97.6%.
  • 5G Pkg Saw PnP UPH Improvement > 200%, from 2000 to 5000 units.
  • Pkg Saw Cutting Speed improvement > 200%, from 50mm/s to 200mm/s.
  • FO Back Grinding WPH improvement > 200%, from WPH 6.9 to WPH 16.4 wafers.
  • FX Back Grinding WPH improvement > 50%, from WPH 16.4 to WPH 25 wafers.
  • Driver IC Back Grinding Lapping to Polish capability improvement, Capex avoidance 6.75M USD (1.35M USD x 5units).
  • Driver IC Wafer Saw Cutting Speed & Quality Improvement > 50%, from 10mm/s to 15mm/s (Chipping from 10,000 PPM to 100 PPM).
  • FO/ FX Wafer Saw Cutting Speed Improvement 150%, from 100mm/s to 250mm/s.
  • Bumped Wafer Saw Cutting Speed Improvement 50%, from 40mm/s to 60mm/s.
  • 5G Device Bumped Wafer Saw Top Chipping from 250 PPM to Zero PPM / Back side Chipping from 1000 PPM to Zero PPM.
  • Memory IC Pkg Saw Cutting Speed improvement > 100%, from 200mm/s to 450mm/s.
  • Pick n place inspection UPH improvement + >40%, from 27K units/ hr. to 38.5K units/ hr.
  • Die Bond precision from ± >50um to ± 15um, Capex avoidance XXX K USD.
  • Wire Bond precision from ± >5um to ± <2um, Capex avoidance XXX K USD.
  • Wire Bond UPH > 30%, WPS 6 wires to WPS 9 wires (Full Qual of product reliability testing PASSED) FC Molding throughput improvement > +30%, From 15 Shots to 19.6 Shots per day.
  • Many more achievements from Assembly and Test Operations.