Reshape the feature the technology of tomorrow's smart manufacturing
A transformative technology is reshaping the future of the manufacturing sector.
The key Secreta of seven step process to Advanced smart factory with MTS LKM( Large Knowledge Model ) AI
MTS Reliability Technologies is the visionary behind this new era of ‘intelligent factories.’
Unleashing the Potential of Real-Time Technology
Real-time physical data is the key to smart manufacturing.
By capturing and transmitting real-time information about production processes with instruments and sensors, the technology can provide valuable insights for process control and adjustments. The real-time sensor technology helps clients overcome the limitations of IIOT sensors, enabling accurate diagnostics, such as Real-Time Impedance, Real-Time Contact Force, Real-Time Contact Resistance, and Real-Time Pogo Pin Condition.Effectively analyzing this physical data and monitoring machines using Real-Time AI to make intelligent decisions forms the other side of the equation. Real-Time AI includes Real-Time learning-based, physics-informed, domain-guided, computing-capable, data analysis, digital twin, auto setup precision and control technologies
MTS KML AI
Unlike traditional machine learning AI, Real-Time AI requires integration with physical models. Connecting to data sources like physical sensors and data twins, it captures data from deep machine layers. Analyzing this data and detecting potential issues, it immediately triggers AI high-speed computing and compensation or automatically adjusts equipment to avoid the production of defective products, making the process more flexible, efficient, and precise.
Making Factories of the Future a Reality
“In recent years, the term ‘smart manufacturing’ has been widely misused. Without making processes, equipment, and workflows intelligent, relying solely on digital analysis and deep learning to accelerate quality defect inspection does not provide any value,” says Tsai. “The secret to creating perfect smart factories is our seven-step process that leads to enhanced outcomes.”
The team begins by identifying the drivers and barriers–the root of smart manufacturing success. It pilots a machine model to prove its technology can change industrial manufacturing. After the successful pilot, the technology is applied to machines in the facility to reduce downtime and ensure high-quality production.
Following this is knowledge engineering, where MTS leverages its large database of domain knowledge to roll out complete solutions for all the devices in the factory.
In the next phase, various technologies are integrated to provide clients with value-added insights into manufacturing. The team factors in efficient, accurate, and controlled decision-making. Smart automation is then introduced to boost efficiency and throughput.
This process culminates in a smart manufacturing reality. MTS’s smart manufacturing is not just automation but a continuous journey where boundaries can be raised to deliver unparalleled efficiency.
Feature-Rich Manufacturing
MTS-driven smart factories incorporate many advanced features.
With Real-Time Recipe Auto Download, they can automatically access production recipes that best suit current production conditions based on realtime physical data feedback, and ensure products are always in optimal condition. MTS’s one-of-a-kind Real-Time Auto Setup allows production equipment to automatically adjust settings according to real-time physical data parameters, reducing the time required for production changes. With Real-Time Auto Dispatch, smart factories can automatically schedule production tasks based on demand and equipment status.
Real-Time Technology Is Not Just Digital Transformation But A Real-Time Revolution, Making Smart Factories More Efficient, Adaptive And Competitive
In some processes and equipment, automation only involves transporting finished or semi-finished products according to a fixed schedule. However, certain processes require precise positioning of molds, drilling and assembly of intricate components, and even tasks such as automatically fastening screws, and adjusting the positioning and stacking of objects while in motion. This often results in numerous workers navigating smart factories. In response, MTS has developed the Precision Micro-Level Auto Setup Technology, linking real-time data. Instead of relying on maps and using low-precision technologies like Bluetooth and 5G with indoor accuracy ranging from 20mm to many centimeters, it has introduced microlevel (um) rapid precision positioning based on spatial technology to address human errors.
Real-Time AI can also ensure industrial safety and contribute to net zero technology, optimizing energy savings and carbon emission reductions in real-time. The company offers its Smart Manufacture cyber-physical system solution to control components like sensors and actuators in an AI-driven manner.
By incorporating various data-driven, smart manufacturing technology solutions, MTS continues to improve global industrial manufacturing standards. Powering the company’s success is a worldwide team of nearly 2,000 domain specialists prioritizing customer- and value-centric approaches. The sheer dedication of its skilled team enables clients to reach newer heights in their smart manufacturing journey.
With the quest for excellence ingrained in its DNA, MTS stands at the threshold of a new, smarter manufacturing industry.