MTS Industry Solution Achievement Case Steel Industry

MTS solutions and results are as follows:

Increase rolling speed

  • The leading steel manufacturing company in South Korea introduced MTS solutions to improve its main hot rolling mills (bars), including a total of 18 rough, medium and finishing mills. Solutions include: diagnosis, solution development, solution implementation, and a 54% increase in production speed after implementation.

Improve product quality

  • The leading factory of a stainless steel manufacturer uses Sendzimir equipment to produce thin stainless steel plates, but it faces many quality problems such as vibration lines and fragments. The solutions provided by MTS improve their key quality problems and improve all self-degrading products with high-quality products, so as to obtain higher profits and achieve 100% problem solving.

Reduce downtime

  • MTS reliability solutions have been adopted by many leading industry steel plants and applied to various products, such as hot rolling, cold rolling, platform, bar and wire production, and within 12 months, the time efficiency has been improved from 78% To 98%.

Equipment improvement plan

  • In the steel industry, the industry is affected by many key equipment. Many steel plants in Asia have applied MTS solutions to improve the operating conditions of all steel equipment, thereby extending PM plans and reducing CM (Failure Repair) applications. PM work orders were reduced by 72% and CM emergency work orders were reduced by 88%.

MTBA extension

  • The continuous casting (CC) machine also faces similar problems, as short as every few weeks (or even days) that need to be maintained. MTS continuous casting solutions have supported more than 35 factories. The extended maintenance cycle is 6-12 times (MTBA).

Costs down

  • Many steel companies have made various efforts to reduce production and operation costs to improve competitiveness. MTS has various solutions for application. When the steel industry applies MTS solutions, it can reduce costs from 23% to 41%.