MTS solutions and results are as follows:
MTS reliability solutions include achieving zero unplanned downtime (zero failures)
Many power plants have adopted MTS reliability solutions, and the results are as follows:
- Increased productivity (2-40%)
- Reduce heat consumption (3-5%)
- Reduce maintenance overhead (7-60%)
- Extend equipment life (>1-10x life extension)
- Reduce spare parts inventory (10-60%)
- Increase inventory turnover rate (up to 75%)
- Reduce product inventory
- Reduce energy consumption (5-15%)
- Significantly improve safety and environmental protection
Improve thermal efficiency to increase production capacity
- MTS provides the world's best standard for thermal efficiency in the power industry and the solutions achieved, including heat rate (efficiency), capacity parameters and ramp-up rate. Various solutions will be applied to the following aspects for optimization and improvement (3.5-5 % Improvement): air/fuel control, drum water level, steam pressure control, superheat constant temperature control, heating temperature control, inlet water pressure control, boiler water supply (BFW) control solutions.
Extend the maintenance plan to reduce costs
- Most power plants have a fixed schedule for regular maintenance, such as shutting down the entire factory for 2-3 months, and performing the maintenance every 2-4 years, such as shutting down the entire factory for 2-3 months , And perform this maintenance every 2-4 years. Such a schedule is bound to cause huge losses. MTS can successfully improve the reliability of the entire power plant, greatly extend the maintenance schedule, and save a lot of cost and downtime for enterprises and plants.